Print and Row

Grass-Roots-Engineering3D printing is poised to change the world. We’ve seen that it is being used to print custom running shoes and even parts for bicycles. Now Jim Smith of Grass Roots Engineering is showing that 3D printing can be used to float away. He used a large-scaled 3D printer to produce 28 colorful ABS plastic sections that were then bolted together to create a 16.7 foot long kayak. Each section has brass threaded thermoplastic inserts, which allows the 2D and 3D sections to be screwed together. Silicon caulk was used to ensure that the kayak was watertight and ready to head out.

It took more than a thousand hours – or just over 42 days to produce this kayak, so it isn’t exactly a quick print and go – but it is still a sign of the times to come. Video after the jump

Titanium Printing May Revolutionize Bike Production

MX-6-Evo-mountain-bikeThe above image may look like a piece of modern art, or perhaps the digestive system for a robotic man – but it is in fact parts for a 3D-printed titanium bicycle frame. Renishaw, an additive manufacturing firm based in the U.K., has joined forces with Empire Cycles to build a one-off titanium MX-6 mountain bike.

Empire Cycles already offers a production version of the bike but in aluminum, yet it has been long noted that titanium has a high Ultimate Tensile Strength (UTS) that is far greater than aluminum. One issue has been that titanium is also denser than aluminum, so the parts had to be altered and material not contributing to the overall strength removed.

Titanium is a perfect metal for 3D printing as it isn’t a traditional ore, and it now appears that the bike industry is looking to get rolling on this technology. The future could be printed bikes that can be faster to produce and likely even more affordable for the rider.

Press Release: First metal 3D printed bicycle frame manufactured by Renishaw for Empire Cycles

RaceWare Goes 3D (Printing)

RaceWareCustomized products are nothing new, but RaceWare Direct is taking it up a notch thanks to 3D printing technologies. The company will soon be offering products that can be very customizable when it comes to color and text, and is offering a number of bicycle mounts in both 3D printed nylon and titanium.

The online customization service will launch later this year.

RaceWare Direct Official Website

Printed Flyer

Flying-Machine3D printing continues to revolutionize the world, and the Flying Machine shows just what can it can do. This “printed flyer” is actually a full size bike that offers fully 3D printed titanium lugs. The Australian bike maker has utilized advances in EBM (Electron beam melting), which allows for thicker layers of material to printed and thus results in a quicker manufacturing time.

While this is still quite a ways from a fully 3D printed bike the Flying Machine could show that the sky is the limit.

Flying Machine Official Website
[Via BikeRadar: Flying Machine’s 3D printed titanium frame]

3D Printing Takes a Seat

3D-SaddlesThe technology behind 3D printing continues to change the world of fitness equipment, and while we have seen development in the printing of various parts in the design stage, now Giant Bicycles is using 3D printing technology for the bike saddles.

However, at this point the selective laser sintering (SLS) is mostly being used to create full size prototypes rather than finished goods. But it does suggest that in the future you could always pick a saddle at a shop and have it printed while you wait.

[Via PDDNET: New Saddle for Giant Bicycles Uses 3D Printing Technology]

3D Printing Takes to the Waves

Made-SmartboardWe’re in a golden age for the DIY set. Not only can you build it if you can envision it, but now you can print it as well. Start-up Made Smartboards is looking to revolutionize the customized surfboard industry, where the board can be made based on your body size, your surfing style and even the conditions in which you ride.

To create a truly customized board Shanon Marks, the founder of the company, is looking to 3D printing, which also means no material or resources are wasted. Moreover there is no Styrofoam to use or discard he said. Only what is needed is printed, and each frame is wrapped in bamboo, sealed in fiberglass and ready to catch the wave.

Sounds like a board that was made right, made smart. Video after the jump

Charge Ahead With 3D Printing

Charge-BikesWe’ve seen some big things with 3D printing, and surprisingly it has come not in composite materials or even plastics and resins, but in titanium. This shouldn’t be that surprising as titanium is actually refined from tiny grains rather than huge chunks.

However it works, Charge Bikes has now started testing 3D printed titanium sections of its frames. The company has reportedly collaborated with the European Aeronautic Defence and Space Company (EADS). Working at the Innovation Works, the corporate research center for EADS group, Charge is charging forward to produce the world’s first 3D printed titanium frame utilizing manufacturing components designed for the aerospace industry.

While the full Charge Bikes Freezer cyclocross bike wasn’t actually printed out in 3D, the bike is the first to have any part produced this way. Video after the jump

Hub in 3D

Kappiusrearhub-450A father and son team is using 3D to produce new designs in bicycle components. Kappius Components went from prototype to production line when it switched from machining parts to the use of a 3D printer from German company EOS GmbH, and Harbec, a New York-based provider of 3D printing technology known as industrial additive manufacturing. Continue reading Hub in 3D

Print and Go

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We knew 3D printing was going to change the world. We’ve seen 3D printed as a concept technology for shoes and even bike parts, but the gang at Signal Snowboards printed up a board. David Lee and the gang from Every Third Thursday used the latest in CAD drawing technology and a carbon-based powder to print up a board ready for the slopes.

ETT: The worlds first 3D printed snowboard

 

Laser Guided

We know – according to the movie Goldfinger – that a laser can cast a small point on the surface of the moon or cut through gold and nearly a 007 agent. A laser is an intense beam of light. The Nike Vapor Laser Talon is an intense running shoe that features a revolutionary 3D printed plate that can help football athletes perform at their absolute best. The shoe is a featherweight 5.6 ounces that can help players maintain their drive stance longer and even accelerate faster in the first 10 yards. This first shoe to utilize 3D printing technology can’t cut through gold however, but it can help wearers get the most out of every step.

Nike Vapor Laser Talon Official Website

Weekend Reading List (8.25.2012): Wave Rider, Printable 3D Bikes

Wave Rider

From The New York Times: Riding the Wave of Surfer Fitness
To the casual spectator, surfing seems to involve primarily balance, grace, nervy insouciance and a certain laid-back, ineffable oneness with the powers of the deep. But a series of newly published studies of the actual physical demands of surfing reveal that other, sometimes surprising aspects of fitness may be as important to surfing success as the ability to judge and remain upright on a swell. Continue reading Weekend Reading List (8.25.2012): Wave Rider, Printable 3D Bikes

Future Olympic Uniforms Could be Spray On

The now-banned LZR Racer swinsuit

The Olympic Games don’t begin for over a week and already there is much controversy – not on the fields of competition but rather on what is covering the athletes. In the United States some lawmakers are upset that the attire to be worn by the U.S. Olympic Team was made in China.

Then there are the swim suits that will be worn in the pool – and could be a replay of the now-banned 2008 LZR Racer skinsuits. Likewise the golf ball inspired track suits are getting much attention. Continue reading Future Olympic Uniforms Could be Spray On

Sprint Spikes Developed With 3D Printing

One of the marvels of 3D printing is that it allows designers to make small modifications during the prototype stage. Even not so small changes can be accomplished as another model can be printed off.

Luc Fusaro used this technology to develop lightweight sprint shoes that are customizable for individual runners. Fusaro developed the shoes as his final master degree solo project at the Royal College of Art and Imperial College London, and it began with him scanning the feet of an athlete to create a digital 3D model. Continue reading Sprint Spikes Developed With 3D Printing